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The forklift is a very big part of of modern industries. Warehouses,manufacturing plants, distribution centers and many other commercial applications depend on forklifts of many types and sizes to keep daily operations running without a problem. Other businesses only need a forklift to unload deliveries for an hour or two a day. Either way, having a forklift that can perform well for your specific needs is an important component.

Forklifts are named for the L-shaped “forks” typically used to lift shipping pallets, but they can be outfitted with different accessories for picking up spools, drums, or other specific loads too. Also called “lift trucks” they are available for both indoor and outdoor applications and can tote loads of 1k lbs
to 30,000 lbs or more. If your usual load is less than 500 lbs, a pallet jack or hand truck is probably a cheaper choice.

Buying a forklift is a gigantic investment for small businesses, and you need to make sure you get one that can handle your requirements without spending too much.

Before looking at forklifts or checking into dealers, you need to determine exactly what you need the forklifts to do. Here's a short checklist of things to ask about before you start comparison shopping:

-How big are your narrowest lanes?
-How many hours per day will it be operated?
-Will you require a fuel powered or electric lift?
-Would you need solid tires, cushion type or rough terrain?

Important Forklift Facts:

Because they are used for inside work, electric lift trucks are usually only available with cushion tires. For heavy-duty lifting outdoors on uneven terrain, a gasoline or diesel lift truck with pneumatic tires is the most common choice. The salesman should be able to provide guidance on your specific application.

In a warehouse setting, the size of the lift truck may be an issue as well. Standard lift trucks need aisles that are 11’ wide or larger to be able to operate and turn around. For aisles that are 8’ to 10’ wide, you will need a narrow aisle (NA) truck; for aisles down to 6’ wide, you will need a very narrow aisle (VNA) truck. These narrow aisle trucks have forks that are turned at a right angle, so they can drive straight down the aisle but pick up loads to the side.

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Forklift Components:
1. The frame itself, which is a motive machine with wheels powered through a transmission and drive train.
2. A liquid propane (lpg), diesel or gas powered internal combustion engine, or a battery-powered electric motor.
3.The counter balance, which is a heavy iron mass attached to the rear of the machine, necessary to compensate for the load. In an electric forklift, the large lead-acid battery itself may serve as a counterweight.
4.The mast, which is the vertical assembly that does the work of raising, lowering, and tilting the load; the mast is hydraulically operated and consists of a cylinder and interlocking rails for lifting and lowering operations and for lateral stability.
5. The lift carriage, which comprises flat metal plate(s) and is moved along the mast by means of chains.
6. Forks, which are the L-shaped members that engage the load. The back vertical portion of the fork attaches to the carriage by means of a hook or latch; the front horizontal portion is inserted into or under the load, usually on a pallet. Alternatively, a variety of other equipment is available, including slipsheet clamps, carton clamps, carpet rams, pole handlers, and others.
7. The strong back rest, which is a rack-like extension attached to the carriage to prevent the load from shifting backward.
8. The driver's overhead guard, which is a metal roof, supported by posts, that helps protect the operator from any falling objects.
9. The cab, with a seat for the operator and pedals and switches for controlling the machine—the cab is typically open and bounded by the cage-like overhead guard assembly.

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Important Tips To Remember:

Always keep up with training.
OSHA training may seem like an unnecessary hassle and expense, since the rules are not strictly enforced. However if you have a fork lift accident, OSHA will investigate your training and licensing procedures and can levy significant fines if you have not followed all the procedures.

Know your max capacity.
Attachments like sideshift, adjustable forks, and spool handlers reduce load capacity of fork lifts. Every fork lift should have a capacity plate attached to it detailing what its capabilities are in its current configuration.

Try different brands...
If you aren’t familiar with fork lifts, I strongly recommend renting a couple of different models for a month each. You will be able to get a much better sense for the strengths and weakness of different types of lifts.

… but stick with one brand once you decide.
If you plan to buy multiple fork lifts, standardizing on one brand gives you the advantage of dealing with one dealer for all your warranty and repair needs. Your operators will also benefit by not having to learn the control and handling quirks of multiple types of fork lifts. In some cases, this may not be possible, since not every manufacturer makes every type of fork lift and you may need multiple specialized machines.

Sunday, 05 February 2012

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