Toyota Forklift Service Manual

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The forklift is a big workhorse of past and modern industry. Manufacturing facilities, warehouses, distributing centers, and many other commercial applications depend on forklifts of all sorts of types and sizes to keep daily operations running as smooth as possible. Other businesses only need a forklift to unload deliveries for more than an hour a day. Either way, having a forklift that can perform well for your specific needs is an important component.

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Forklifts are named for the L-shaped “forks” typically used to lift shipping pallets, but they can be outfitted with different accessories for picking up spools, drums, or other specific loads too. Also called “lift trucks” they are available for both indoor and outdoor jobs and can move around with loads of 3,000 lbs
to 30,000 lbs or more. If your usual load is less than 1,000 lbs, a pallet jack or hand truck is probably a more workable choice.

Getting a forklift is a huge investment for small businesses, and you need to make sure you get one that can handle your needs without wiping out your budget.

Before you begin glancing at forklifts or checking into dealers, you need to determine exactly what you need the forklifts to do. Here are some questions you should answer before you start comparison shopping:

-How heavy and what size are your typical loads?
-How high do you need to lift the load?
-Will you be using it indoors, outdoors, or both?
-How much room do you have to maneuver? How wide are your narrowest aisles?
-How many hours per day will it be used?
-These answers will help you determine exactly what kind of forklift you need.

Important Forklift Facts:

New vs. used
Deciding whether you will buy a new or used forklift is a good place to start narrowing your options. A good refurbished or reconditioned forklift is a great choice to save money.

Forklifts that are used more than 4 hours per day are major part of your operation. With this much use, the operating and maintenance costs for bad equipment can quickly wipe out the initial savings you gained.

If the lift truck will be used only a couple of hours per day, you can probably benefit from buying a used truck. When the dealer gets a used lift truck back at the end of a lease, they usually recondition it with a new paint job, new tires, a thorough engine tune-up, and any other mechanical repairs that need to be made, so you can feel reasonably confident in the condition of the truck. As-is trucks can save you even more money, but may have original paint, worn tires (unless otherwise noted)

Many dealers offer both new and used forklifts, so you can compare prices easily. Make sure to inquire about the difference in service plans between new and used models.

Toyota Forklift Service Manual

The Major Parts of a Forklift:
1. The whole machine, which is a motive machine with wheels powered through a transmission and drive train.
2. A liquid propane (lpg), diesel or gas powered internal combustion engine, or a battery-powered electric motor.
3.The counter-weight, which is a heavy iron mass attached to the rear of the machine, necessary to compensate for the load. In an electric forklift, the large lead-acid battery itself may serve as a counterweight.
The mast, which is the vertical assembly that does the work of raising, lowering, and tilting the load; the mast is hydraulically operated and consists of a cylinder and interlocking rails for lifting and lowering operations and for lateral stability.
4. The forklift mast, which comprises flat metal plate(s) and is moved along the mast by means of chains.
5. Forks, which are the L-shaped members that engage the load. The back vertical portion of the fork attaches to the carriage by means of a hook or latch; the front horizontal portion is inserted into or under the load, usually on a pallet. Alternatively, a variety of other equipment is available, including slipsheet clamps, carton clamps, carpet rams, pole handlers, and others.
6. The loads backrest, which is a rack-like extension attached to the carriage to prevent the load from shifting backward.
7. The driver's overhead guard, which is a metal roof, supported by posts, that helps protect the operator from any falling objects.
8. The cab, with a seat for the operator and pedals and switches for controlling the machine—the cab is typically open and bounded by the cage-like overhead guard assembly.

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Important Tips To Remember:

Be up to date with training.
OSHA training may seem like an unnecessary hassle and expense, since the rules are not strictly enforced. However if you have a fork lift accident, OSHA will investigate your training and licensing procedures and can levy significant fines if you have not followed all the procedures.

understand your lifting limit.
Attachments like sideshift, adjustable forks, and spool handlers reduce load capacity of fork lifts. Every fork lift should have a capacity plate attached to it detailing what its capabilities are in its current configuration.

Try different brands...
If you aren’t familiar with fork lifts, I strongly recommend renting a couple of different models for a month each. You will be able to get a much better sense for the strengths and weakness of different types of lifts.

… but stick with one brand once you decide.
If you plan to buy multiple fork lifts, standardizing on one brand gives you the advantage of dealing with one dealer for all your warranty and repair needs. Your operators will also benefit by not having to learn the control and handling quirks of multiple types of fork lifts. In some cases, this may not be possible, since not every manufacturer makes every type of fork lift and you may need multiple specialized machines.

Monday, 30-Mar-2015 14:58:39 CDT

 

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Toyota Forklift Service Manual

  Toyota Forklift Service Manual